by Bruce Pease

Many times a milling cut needs to be dimensionally close, but not super accurate. To start the milling process, the material’s edge needs to be located. A quick way to find the material’s edge was taught to me by my Dad. Simply tear off a small piece of paper and position it between the rotating cutter and the material. Holding the paper loosely, move the cutter toward the paper, slowing down as the clearance closes. At some point the cutter will snatch the paper away and you have found the edge. Repeat this for the other table axis and you now have the X- and Y-datums from which the milling can begin. Typical paper is about .004″ thick, so an easy adjustment of .004″ improves the accuracy even more.

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